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Technical => Exteriors and Interiors => Topic started by: atk1 on September 09, 2008, 08:29:29 AM

Title: Change roof profile from LWB to SWB look
Post by: atk1 on September 09, 2008, 08:29:29 AM
Hey, Im keen to change the roof profile on my LWB to the SWB look. Example in picture. Any tips, tricks, ideas to add would be appreciated.
Title: Re: Change roof profile from LWB to SWB look
Post by: Bullstik on September 09, 2008, 08:36:50 AM
it looks good, you could get two SWB beddys and cut the roof off that
Title: Re: Change roof profile from LWB to SWB look
Post by: atk1 on September 09, 2008, 08:42:19 AM
Yeah, I dont pick up my LWB till next week so Im just getting a heads up for now, Im hoping I can just lower the original one with abit added to make up for the lenght I guess
Title: Re: Change roof profile from LWB to SWB look
Post by: ben on September 09, 2008, 08:56:28 AM
flippen heck i just wrote an essay and it got deleted bummer!!!!!

yeh looks fantastic.

the short of it was..

ive wanted to do this for like 2 years.. would love to help if your not too far away!!


here is how to do it..

you need 2 swb roofs.. so you will need to seperate them from their vans via drilling out spot welds..
then cut them and over lap a join in the middle somewhere to be the same length as a lwb roof.

obviously you need to remove the lwb roof.. then once you have your new fabricated swb/ lwb roof you can fit the new roof and fill up all the spot welds again. sounds easy huh!!

did a test recently. 40 mins to drill out 40 spot welds..
342 spot welds holding the roof to the gutter rails on swb
and extra 25 each side on a lwb.. = 392 on a lwb roof.

so to drill out all the spot welds on 2 swbs and 1 lwb it wold be 1076 spot welds equating to via my tests, about 18 hours work.

thats just to get the roofs seperated.. then cut join and weld the new roof back on.

sounds like a fair job but if you were able to borrow 18 people it would only take an hour to drill out all the spt welds!!!

hope this one works arggg annoyed!!!

ben
Title: Re: Change roof profile from LWB to SWB look
Post by: obsession on September 09, 2008, 08:59:55 AM
yea I know what you mean it happened to me yesterday


maybe thers a time frame for writing replies?
Title: Re: Change roof profile from LWB to SWB look
Post by: ben on September 09, 2008, 09:02:31 AM
i think ill refer it to shane..

2 people posted stuff inbetween me typing and posting.. maybe that had somehing to do with it.

ben
Title: Re: Change roof profile from LWB to SWB look
Post by: atk1 on September 09, 2008, 09:07:20 AM
arrrr buga! Nowdays I always do a "select all" then "copy" if Ive written heaps. Thanks for that info Ben! Im not too far...New Zealand.
Title: Re: Change roof profile from LWB to SWB look
Post by: ben on September 09, 2008, 09:28:31 AM
new zealand!!!!!!!!!!!!!!!!!!!!!!!!!!!

far out!!! ok when you planning on doing the mod?

only problem is i cant bring over a roof or 2 with me lol

sounds lke an adventure!!!
ben

Title: Re: Change roof profile from LWB to SWB look
Post by: ben on September 09, 2008, 09:30:21 AM
did you kjust do that in photoshop man??

thats looks flippen great!!!!!!!!!!!

ben
Title: Re: Change roof profile from LWB to SWB look
Post by: atk1 on September 09, 2008, 09:42:50 AM
Yeah just quickly in Photoshop
Title: Re: Change roof profile from LWB to SWB look
Post by: Sundownernz on September 09, 2008, 10:19:19 AM
That does look pretty neat with the lower roof but it would be a bit of a mission. Might have to have a think about it for the next set of mods when I run out of the current work list.

Nice van by the way.  ;)

Garry.
Title: Re: Change roof profile from LWB to SWB look
Post by: BusyKiwi on September 09, 2008, 07:35:11 PM
Seems a lot of spot welds, and don't forget the glue used ...

I'd be more inclined to drill the SWB roof's from underneath (or chisel and grind) and drill the LWB from above. Then (the reason for this) just hire a spot welder and spot weld the roofs back on and just mig across the join (which should be in the middle as the roofs taper)
This would save countless hours grinding up all the plug welds (1076?). just spot, seal and paint
Title: Re: Change roof profile from LWB to SWB look
Post by: Bullstik on September 09, 2008, 10:38:38 PM
whys doesnt anyone want a SWB with a LWB roof  :D
Title: Re: Change roof profile from LWB to SWB look
Post by: ben on September 09, 2008, 11:21:06 PM
good idea busy!!

yeh glue yes i remember now.. thanks for the memory jog..

"whys doesnt anyone want a SWB with a LWB roof " - because you may as well put a iceream van roof on or something crazy like that that looks 10 times uglyer than the lwb roof already does!!

ben
Title: Re: Change roof profile from LWB to SWB look
Post by: strez on September 09, 2008, 11:44:54 PM
don`t forget the roof struts as they will be different hights as well
Title: Re: Change roof profile from LWB to SWB look
Post by: atk1 on September 10, 2008, 07:45:57 AM
Choice guys, thanks for all the advice, getting excited!
Title: Re: Change roof profile from LWB to SWB look
Post by: ben on September 10, 2008, 08:19:13 AM
i wouldnt get too excited.. it could take as long as a weeks work to do this mod.. lol
Title: Re: Change roof profile from LWB to SWB look
Post by: Sundownernz on September 10, 2008, 10:29:43 AM
A week? I started a weeks worth of work 3 months ago and still haven't finished. Just seems to drag on.........and on...........and on.
Title: Re: Change roof profile from LWB to SWB look
Post by: ben on September 10, 2008, 01:11:45 PM
haha.. always the way..
Title: Re: Change roof profile from LWB to SWB look
Post by: BusyKiwi on September 10, 2008, 06:40:18 PM
Hey my van was only a 3 week project
Title: Re: Change roof profile from LWB to SWB look
Post by: ben on September 10, 2008, 06:55:29 PM
haha funny.. which van?
Title: Re: Change roof profile from LWB to SWB look
Post by: obsession on September 10, 2008, 08:45:06 PM
whilst looking for a photo for Joel I came across this one as your all chatin about the roof thingy thought it might be of interest.

(http://i185.photobucket.com/albums/x234/craigc327/extralong-1.jpg)
Title: Re: Change roof profile from LWB to SWB look
Post by: strez on September 10, 2008, 10:50:34 PM
wow nice strech . now a double set of doubles at the back and you ready for a waterbed ;D
Title: Re: Change roof profile from LWB to SWB look
Post by: ben on January 27, 2009, 08:39:31 PM
hey atk1. hows this mod coming along? you still going ahead with it?

cheers
ben
Title: Re: Change roof profile from LWB to SWB look
Post by: Dano on January 28, 2009, 11:51:43 PM
My wifee has renamed Borrie to Baluga.....she reckons it looks like a baluga whale... :-\ :'( :-*
Title: Re: Change roof profile from LWB to SWB look
Post by: atk1 on January 29, 2009, 06:38:53 AM
Hey Ben, van is coming along "steadily". All panel work is done and gets painted next week. Sorting out brand new glue-in type sliding windows. As for the roof...I will do it at some stage but I just want to drive it asap so have put it on hold.
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